Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION OIL COOLER BRACKET

(a) Install the transmission oil cooler bracket to the continuously variable transaxle assembly with the 3 bolts in the order shown in the illustration.

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

*a

Temporarily Tighten

2. INSTALL OIL COOLER

(a) Install the oil cooler to the transmission oil cooler bracket with the 2 bolts in the order shown in the illustration.

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

*a

Temporarily Tighten

3. CONNECT NO. 1 TRANSMISSION OIL COOLER HOSE

(a) Connect the No. 1 transmission oil cooler hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 1 transmission oil cooler hose with each one on the oil cooler.
  • Fully insert the No. 1 transmission oil cooler hose to the 2nd rib on each oil cooler pipe.

4. CONNECT NO. 2 TRANSMISSION OIL COOLER HOSE

(a) Connect the No. 2 transmission oil cooler hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 2 transmission oil cooler hose with each one on the oil cooler.
  • Fully insert the No. 2 transmission oil cooler hose to the 2nd rib on each oil cooler pipe.

5. CONNECT NO. 3 WATER BY-PASS HOSE

(a) Connect the No. 3 water by-pass hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 3 water by-pass hose with each one on the oil cooler.
  • Fully insert the No. 3 water by-pass hose to the 2nd rib on each oil cooler pipe.

6. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Connect the No. 5 water by-pass hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 5 water by-pass hose with each one on the oil cooler.
  • Fully insert the No. 5 water by-pass hose to the 2nd rib on each oil cooler pipe.

7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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8. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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9. INSTALL NO. 1 AIR CLEANER INLET

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10. INSTALL RADIATOR COVER

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11. ADD ENGINE COOLANT

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12. INSPECT FOR COOLANT LEAK

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13. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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14. INSTALL NO. 2 CYLINDER HEAD COVER

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15. INSTALL REAR ENGINE UNDER COVER LH

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16. INSTALL NO. 1 ENGINE UNDER COVER

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