Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION OIL COOLER BRACKET

(a) Install the transmission oil cooler bracket to the continuously variable transaxle assembly with the 3 bolts in the order shown in the illustration.

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

*a

Temporarily Tighten

2. INSTALL OIL COOLER

(a) Install the oil cooler to the transmission oil cooler bracket with the 2 bolts in the order shown in the illustration.

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

*a

Temporarily Tighten

3. CONNECT NO. 1 TRANSMISSION OIL COOLER HOSE

(a) Connect the No. 1 transmission oil cooler hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 1 transmission oil cooler hose with each one on the oil cooler.
  • Fully insert the No. 1 transmission oil cooler hose to the 2nd rib on each oil cooler pipe.

4. CONNECT NO. 2 TRANSMISSION OIL COOLER HOSE

(a) Connect the No. 2 transmission oil cooler hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 2 transmission oil cooler hose with each one on the oil cooler.
  • Fully insert the No. 2 transmission oil cooler hose to the 2nd rib on each oil cooler pipe.

5. CONNECT NO. 3 WATER BY-PASS HOSE

(a) Connect the No. 3 water by-pass hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 3 water by-pass hose with each one on the oil cooler.
  • Fully insert the No. 3 water by-pass hose to the 2nd rib on each oil cooler pipe.

6. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Connect the No. 5 water by-pass hose to the oil cooler, and slide the clip to secure it.

NOTICE:

  • Align each paint mark on the No. 5 water by-pass hose with each one on the oil cooler.
  • Fully insert the No. 5 water by-pass hose to the 2nd rib on each oil cooler pipe.

7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Click here

8. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here

9. INSTALL NO. 1 AIR CLEANER INLET

Click here

10. INSTALL RADIATOR COVER

Click here

11. ADD ENGINE COOLANT

Click here

12. INSPECT FOR COOLANT LEAK

Click here

13. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

Click here

14. INSTALL NO. 2 CYLINDER HEAD COVER

Click here

15. INSTALL REAR ENGINE UNDER COVER LH

Click here

16. INSTALL NO. 1 ENGINE UNDER COVER

Click here

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