Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL FRONT DRIVE INBOARD JOINT HOLE SNAP RING LH (for LH Side)

(a) Install a new front drive inboard joint hole snap ring LH.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

(a) Coat the splines of the front drive inboard joint assembly with Toyota Genuine CVT Fluid FE.

(b) Coat the lip of the front drive shaft oil seal LH with MP grease.

(c) Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH. NOTICE: Face the end gap of the front drive shaft hole snap ring downward. Do not damage the front drive shaft oil seal LH. Do not damage the front axle inboard joint boot. Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring. HINT: Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

(d) Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to each of the 4 areas shown in the illustration.

Toyota Body Grease W

(e) Align the matchmarks and install the front drive shaft assembly LH to the front axle hub sub-assembly. NOTICE: Do not push the front axle assembly towards the outside of the vehicle any further than necessary. Check that there is no foreign matter on the deflector or contact surfaces. Do not damage the front drive shaft outboard joint boot. Do not damage the front disc brake dust cover. Do not damage the deflector.

*a Matchmark

3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

(a) Coat the splines of the front drive inboard joint assembly with Toyota Genuine CVT Fluid FE.

(b) Coat the lip of the front drive shaft oil seal RH with MP grease.

(c) Align the shaft splines and securely install the front drive shaft assembly RH.

(d) Install the front drive shaft assembly RH with the 2 bolts. Torque: 63.7 N·m {650 kgf·cm, 47 ft·lbf}

(e) Perform the same procedure as for the LH side.

4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

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5. INSTALL FRONT STABILIZER LINK ASSEMBLY

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6. CONNECT TIE ROD END SUB-ASSEMBLY

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7. INSTALL FRONT SPEED SENSOR

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8. INSTALL FRONT AXLE SHAFT NUT

(a) Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

(b) Using a 30 mm deep socket wrench, install the front axle shaft nut. Torque: 216 N·m {2203 kgf·cm, 159 ft·lbf} HINT: Keep depressing the brake pedal to prevent the drive shaft from rotating.

(c) Using a chisel and a hammer, stake the front axle shaft nut.

9. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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10. INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK

11. INSTALL FRONT WHEELS

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12. ADJUST FRONT WHEEL ALIGNMENT

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13. INSTALL REAR ENGINE UNDER COVER LH

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14. INSTALL REAR ENGINE UNDER COVER RH

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15. INSTALL NO. 1 ENGINE UNDER COVER

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16. CHECK FOR SPEED SENSOR SIGNAL

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