Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

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2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL

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3. REMOVE REAR DOOR REAR FRAME BRACKET

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4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

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5. REMOVE REAR SPEAKER ASSEMBLY

(a) Disconnect the connector.

(b) Using a drill bit with a diameter of less than 5 mm (0.197 in.), drill out the 3 rivet heads.

NOTICE:

  • Do not touch the speaker cone.
  • Do not drill the rivet at an angle as this will cause damage to the drill and rivet installation hole. Line up the drill with the rivet, and carefully drill out the rivet head.
  • Be careful as the drilled rivet will be very hot.

(c) Continue drilling and push out the remaining rivet fragments.

(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

(e) Disengage the claw and guide to remove the rear speaker assembly.

    Components
    COMPONENTS ILLUSTRATION *1 REAR DOOR INSIDE HANDLE BEZEL PLUG *2 REAR DOOR REAR FRAME BRACKET *3 REAR DOOR TRIM BOARD SUB-AS ...

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    INSPECTION PROCEDURE 1. INSPECT REAR SPEAKER ASSEMBLY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

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