Toyota CH-R Service Manual: Lost Communication with Cruise Control Front Distance Range Sensor (U0235)

Toyota CH-R Service Manual / Pre-collision / Pre-collision System / Lost Communication with Cruise Control Front Distance Range Sensor (U0235)

DESCRIPTION

The millimeter wave radar sensor assembly is connected to the skid control ECU (brake actuator assembly) by a CAN communication line.

When entering test mode, the skid control ECU (brake actuator assembly) communicates with the millimeter wave radar sensor assembly and determines whether the vehicle is equipped with a pre-collision system.

U023A is output when it is determined that the vehicle is not equipped with a pre-collision system.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

U0235

Lost Communication with Cruise Control Front Distance Range Sensor

When entering test mode, the skid control ECU (brake actuator assembly) determines that the vehicle is not equipped with a pre-collision system

  • Skid control ECU (Brake actuator assembly)
  • Millimeter wave radar sensor assembly
  • Wire harness or connector

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the millimeter wave radar sensor assembly, always replace it with a new one.
  • When the millimeter wave radar sensor assembly is replaced with a new one, adjustment of the radar sensor beam axis must be performed.

    Click here

  • The pre-collision system uses the CAN communication system. First, confirm that there are no malfunctions in the CAN communication system. Refer to How to Proceed with Troubleshooting.

    Click here

PROCEDURE

1.

CHECK FOR DTCs (PRE-COLLISION SYSTEM)

(a) Check for DTCs.

Click here

Body Electrical > Pre-Collision 2 > Trouble Codes

Result

Proceed to

DTC U0235 and other DTCs are output

A

Only DTC U0235 is output

B

A

GO TO DIAGNOSTIC TROUBLE CODE CHART

B

2.

CHECK FOR DTCs (VEHICLE STABILITY CONTROL SYSTEM)

(a) Check for DTCs.

Click here

Chassis > ABS/VSC/TRAC/EPB > Trouble Codes

Result

Proceed to

Vehicle stability control system DTC are not output

A

Vehicle stability control system DTC are output

B

B

GO TO VEHICLE STABILITY CONTROL SYSTEM

A

3.

TEST MODE INSPECTION (VEHICLE STABILITY CONTROL SYSTEM)

HINT:

When entering test mode, the skid control ECU (brake actuator assembly) communicates with the millimeter wave radar sensor assembly to judge whether the vehicle is equipped with the pre-collision system. Therefore, do not exit test mode within 5 seconds of entering test mode.

(a) Procedure to Enter Test Mode (Signal Check)

(1) Turn the ignition switch to ON.

(2) for Manual Transmission:

Check that the shift lever is in neutral and apply the parking brake.

for Automatic Transmission:

Check that the shift lever is in P and apply the parking brake.

(3) Put the steering wheel in the neutral position.

(4) Connect the Techstream to the DLC3.

(5) Turn the ignition switch to ON.

(6) Turn the Techstream on.

(7) Switch the skid control ECU (brake actuator assembly) to Test Mode (Signal Check) using the Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC/EPB / Utility / Signal Check.

HINT:

Do not exit test mode within 5 seconds of entering test mode. If test mode is exited within 5 seconds of entering test mode, DTC U0235 may be stored. If DTC U0235 is output after exiting test mode, enter test mode again, wait at least 5 seconds, then recheck for DTCs.

Chassis > ABS/VSC/TRAC/EPB > Utility

Tester Display

Signal Check

(b) Test Mode (Signal Check) Display Check

(1) Check that the ABS warning and slip indicator lights come on for several seconds and then blink in the Test Mode pattern.

HINT:

If the ABS warning and slip indicator lights remains illuminated or does not illuminate when Test Mode (Signal Check) is entered, a component or wire harness may be malfunctioning.

(c) End of Test Mode (Signal Check)

(1) Turn the ignition switch off and disconnect the Techstream.

NEXT

4.

CHECK FOR DTCs (PRE-COLLISION SYSTEM)

(a) Clear the DTCs.

Click here

Body Electrical > Pre-Collision 2 > Clear DTCs

(b) Make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the system cannot detect the malfunction.

(c) Check for DTCs.

Click here

Body Electrical > Pre-Collision 2 > Trouble Codes

Result

Proceed to

DTC U0235 is not output

A

DTC U0235 is output

B

A

END

B

5.

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

(a) Replace the millimeter wave radar sensor assembly.

Click here

(b) Adjust the millimeter wave radar sensor assembly.

Click here

NEXT

6.

CHECK FOR DTCs (PRE-COLLISION SYSTEM)

(a) Clear the DTCs.

Click here

Body Electrical > Pre-Collision 2 > Clear DTCs

(b) Make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the system cannot detect the malfunction.

(c) Check for DTCs.

Click here

Body Electrical > Pre-Collision 2 > Trouble Codes

Result

Proceed to

DTC U0235 is not output

A

DTC U0235 is output

B

A

END (MILLIMETER WAVE RADAR SENSOR ASSEMBLY WAS DEFECTIVE)

B

7.

REPLACE SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

(a) Replace the skid control ECU (brake actuator assembly).

Click here

NEXT

8.

CLEAR DTC (PRE-COLLISION SYSTEM)

(a) Clear the DTCs.

Click here

Body Electrical > Pre-Collision 2 > Clear DTCs
NEXT

END (SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY) WAS DEFECTIVE)

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