Toyota CH-R Service Manual: Replacement

REPLACEMENT

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE CENTER NO. 4 ENGINE UNDER COVER

(a) Remove the 4 screws and center No. 4 engine under cover.

2. DRAIN ENGINE OIL

(a) Remove the oil filler cap sub-assembly.

(b) Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

(c) Clean the oil pan drain plug.

(d) Install a new gasket to the oil pan drain plug.

(e) Install the oil pan drain plug.

Torque:

37 N·m {377 kgf·cm, 27 ft·lbf}

3. REMOVE OIL FILTER

(a) for Oil Filter Sub-assembly Type:

(1) Using SST, remove the oil filter sub-assembly.

SST: 09228-06502

(b) for Oil Filter Element Kit Type:

(1) Using SST, loosen the oil filter cap assembly 4 turns, align the cap ribs vertically, and drain the remaining engine oil from the oil filter cap assembly. SST: 09228-06502 NOTICE: Do not remove the oil filter bracket clip when removing the oil filter cap assembly. HINT: Set a container below the oil filter cap assembly before loosening the oil filter cap assembly.

*1 Oil Filter Bracket Clip *a Cap Rib

(2) Remove the oil filter cap assembly.

(3) Remove the oil filter element and O-ring from the oil filter cap assembly. NOTICE: Do not use any tools to remove the O-ring to prevent damage to the oil filter cap assembly. Be sure to remove it by hand.

*1 Oil Filter Element *2 O-ring

4. INSTALL OIL FILTER

(a) for Oil Filter Sub-assembly Type:

(1) Check and clean the oil filter sub-assembly installation surface.

(2) Apply clean engine oil to the gasket of a new oil filter sub-assembly.

(3) Lightly screw the oil filter sub-assembly into place by hand. Tighten it until the gasket contacts the seat.

(4) Using SST, tighten the oil filter sub-assembly.

SST: 09228-06502

Torque:

17.5 N·m {178 kgf·cm, 13 ft·lbf}

(b) for Oil Filter Element Kit Type:

(1) Clean the inside of the oil filter cap assembly, the threads and O-ring groove.

(2) Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap assembly. NOTICE: Be sure to install the O-ring in the proper location, otherwise engine oil may leak. Do not twist the O-ring.

*1 O-ring *a Correct *b Incorrect

(3) Set a new oil filter element in the oil filter cap assembly.

(4) Remove any dirt or foreign matter from the installation surface of the engine.

(5) Apply a small amount of engine oil to the O-ring of the oil filter cap assembly again. Align the cutout in the oil filter cap assembly threads 90° to the grooves in the oil filter bracket and temporarily tighten the oil filter cap assembly. NOTICE: Make sure that the O-ring does not get caught between the parts.

(6) Using SST, tighten the oil filter cap assembly. SST: 09228-06502 Torque: 25 N·m {255 kgf·cm, 18 ft·lbf} NOTICE: After tightening the oil filter cap assembly, make sure that there is no gap and that the O-ring is not protruding. Do not remove the oil filter bracket clip when installing the oil filter cap assembly. Do not cross thread the oil filter cap assembly.

*1 Oil Filter Cap Assembly *2 O-ring *3 Oil Filter Bracket *4 Oil Filter Bracket Clip *a No Gap

5. ADD ENGINE OIL

(a) Add new engine oil and install the oil filler cap sub-assembly.

Standard Oil Grade: (w/o Canister Pump Module):

Oil Grade	Oil Viscosity (SAE)
API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil	0W-20 5W-20 5W-30 10W-30
API grade SL, SM or SN multigrade engine oil	15W-40

Standard Oil Grade: (w/ Canister Pump Module):

Oil Grade	Oil Viscosity (SAE)
ILSAC GF-5 multigrade engine oil	0W-20

Standard Capacity:

Item	Standard Condition
Drain and refill with oil filter change	4.2 liters (4.4 US qts, 3.7 Imp. qts)
Drain and refill without oil filter change	3.9 liters (4.1 US qts, 3.4 Imp. qts)
Dry fill	4.7 liters (5.0 US qts, 4.1 Imp. qts)

6. INSPECT FOR OIL LEAK

(a) Start the engine. Make sure that there are no engine oil leaks from the area that was worked on.

7. CHECK ENGINE OIL LEVEL

Click here

8. INSTALL CENTER NO. 4 ENGINE UNDER COVER

(a) Install the center No. 4 engine under cover with the 4 screws.