Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Exterior Panels / Trim / Rear Door Window Frame Moulding / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear door window frame moulding removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
Disconnect cable from negative battery terminal	Initialize back door lock	Power door lock control system
	Memorize steering angle neutral point	Lane departure alert system (w/ Steering Control)
	Memorize steering angle neutral point	Pre-collision system
Rear door window regulator assembly Rear door glass sub-assembly Rear door glass run	Initialize Power Window Control System	Auto up and down function Jam protection function Catch protection function Remote control function Key-linked function Wireless transmitter-linked function Key-off operation function Window open warning function

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

1. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

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2. REMOVE REAR DOOR WEATHERSTRIP

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3. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

HINT:

When removing the rear door outside moulding sub-assembly, heat the vehicle body and rear door outside moulding sub-assembly using a heat light.

Heating Temperature

Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Rear Door Outside Moulding Sub-assembly	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the vehicle body or rear door outside moulding sub-assembly excessively.

(a) Using a heat light, heat the rear door outside moulding sub-assembly.

(b) Apply protective tape around the rear door outside moulding sub-assembly as shown in the illustration.

*a	Double-sided Tape
	Remove in this Direction (1)
	Remove in this Direction (2)
	Protective Tape

(c) Using a moulding remover D, disengage the clip and guide, and separate the double-sided tape and caulking sponge to remove the rear door outside moulding sub-assembly as shown in the illustration.

4. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

(a) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(b) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement
A	5.0 mm (0.197 in.)

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Tape

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

(e) Disengage the guides to remove the rear door upper window frame moulding.

5. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING

(a) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(b) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement
A	5.0 mm (0.197 in.)

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Tape

(c) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 2 rivets and rear door rear window frame moulding.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

Components

COMPONENTS ILLUSTRATION *1 REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY *2 REAR DOOR REAR WINDOW FRAME MOULDING *3 REAR DOOR UPPE ...

Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL REAR DOOR REAR WI ...

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