Toyota CH-R Service Manual: Front Pillar Upper Cover

Components

COMPONENTS

ILLUSTRATION

*1

FRONT PILLAR COVER PROTECTOR

*2

FRONT PILLAR UPPER COVER SUB-ASSEMBLY

Non-reusable part

-

-

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT PILLAR COVER PROTECTOR

(a) Remove the front pillar cover protector.

Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT PILLAR UPPER COVER SUB-ASSEMBLY

(a) Apply protective tape around the front pillar upper cover sub-assembly.

Protective Tape

(b) Using a moulding remover B, disengage the clips to remove the front pillar upper cover sub-assembly as shown in the illustration.

Remove in this Direction

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT PILLAR COVER PROTECTOR

HINT:

When installing the front pillar cover protector, heat the front pillar upper cover sub-assembly using a heat light.

Heating Temperature

Item

Temperature

Front Pillar Upper Cover Sub-assembly

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front pillar upper cover sub-assembly excessively.

(a) Clean the front pillar upper cover sub-assembly surface.

(1) Using a heat light, heat the front pillar upper cover sub-assembly surface.

(2) Remove the double-sided tape from the front pillar upper cover sub-assembly.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the front pillar upper cover sub-assembly.

(c) Remove the release paper from a new front pillar cover protector.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the front pillar cover protector as shown in the illustration.

HINT:

Align the front pillar cover protector with the mark-off line of the front pillar upper cover sub-assembly.

*1

Mark-off Line

*a

3.0 mm (0.118 in.)

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT PILLAR UPPER COVER SUB-ASSEMBLY

(a) Engage the clips to install the front pillar upper cover sub-assembly as shown in the illustration.

Install in this Direction

(b) Remove the protective tape.

    Removal
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