Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 RADIATOR AIR GUIDE LH

(a) Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

2. INSTALL NO. 1 RADIATOR AIR GUIDE RH

(a) Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

3. INSTALL FRONT BUMPER BRACKET LH

(a) Install the front bumper bracket LH with the 4 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

4. INSTALL FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.

5. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT

(a) Install the No. 2 front bumper reinforcement with the 2 nuts.

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

6. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

(a) for USA and Canada:

(1) Engage the guides to install the side member bracket sub-assembly LH.

(2) Install the 5 bolts.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

(b) except USA and Canada:

(1) Engage the guides to install the side member bracket sub-assembly LH.

(2) Install the 4 bolts.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

(3) Engage the wire harness clamp.

7. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

(a) for USA and Canada:

(1) Engage the guides to install the side member bracket sub-assembly RH.

(2) Install the 4 bolts.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

(b) except USA and Canada:

HINT:

Use the same procedure as for the LH side.

8. INSTALL FRONT BUMPER REINFORCEMENT

(a) for USA and Canada:

(1) Engage the guides to install the front bumper reinforcement.

(2) Install the 6 bolts.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

(3) Engage the wire harness clamps.

(b) except USA and Canada:

(1) Engage the guides to install the front bumper reinforcement.

(2) Install the 6 bolts.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

(3) Engage the wire harness clamps.

9. INSTALL LOWER FRONT BUMPER ABSORBER

(a) for USA and Canada:

Install in this Direction

(1) Engage the guides to install the lower front bumper energy absorber as shown in the illustration.

(b) except USA and Canada:

Install in this Direction

(1) Engage the guides to install the lower front bumper energy absorber as shown in the illustration.

10. INSTALL FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT (for USA and Canada)

(a) Engage the claws to install the front energy absorber mounting reinforcement.

11. INSTALL FRONT BUMPER ENERGY ABSORBER

(a) for USA and Canada:

Install in this Direction

(1) Engage the guides to install the front bumper energy absorber as shown in the illustration.

(b) except USA and Canada:

Install in this Direction

(1) Engage the guides to install the front bumper energy absorber as shown in the illustration.

12. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

(a) Install the No. 1 radiator to support seal as shown in the illustration.

Install in this Direction

(b) Install the 2 clips.

(c) Install the wire harness clamp.

13. INSTALL NO. 1 RADIATOR GRILLE RETAINER

(a) Engage the claws to install the No. 1 radiator grille retainer as shown in the illustration.

Install in this Direction

14. INSTALL FRONT BUMPER SIDE RETAINER LH

(a) Engage the claw to install the front bumper side retainer LH as shown in the illustration.

Install in this Direction

(b) Install the screw.

*a

Bolt

*b

Screw

(c) Install the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

15. INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.

16. INSTALL NO. 1 RADIATOR GRILLE MOULDING (except USA and Canada)

(a) Engage the claws to install the No. 1 radiator grille moulding.

HINT:

Use the same procedure for the opposite side.

17. INSTALL FRONT BUMPER LOWER COVER

(a) for USA and Canada:

(1) Install the 8 grommets.

(2) Engage the claws and guides to install the front bumper lower cover.

(3) Install the 2 clips and 6 outside moulding retainers.

(b) except USA and Canada:

(1) Install the 8 grommets.

(2) Engage the claws and guides to install the front bumper lower cover.

(3) Install the 2 clips and 8 outside moulding retainers.

18. INSTALL INNER RADIATOR GRILLE

(a) Engage the claws to install the inner radiator grille.

19. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET

(a) for USA and Canada:

(1) Install the front bumper extension mounting bracket with the 2 screws.

(b) except USA and Canada:

(1) Engage the claws to install the front bumper extension mounting bracket.

(2) Install the 2 screws.

20. INSTALL FRONT BUMPER HOLE COVER LH

(a) Engage the hook and claws to install the front bumper hole cover LH.

21. INSTALL FRONT FENDER LINER RETAINER

(a) Engage the claws to install the front fender liner retainer.

HINT:

Use the same procedure for the opposite side.

22. INSTALL FRONT BUMPER SIDE MOUNTING BRACKET LH

(a) Engage the claws to install the front bumper side mounting bracket LH.

(b) Install the clip.

(c) Install the screw.

23. INSTALL FRONT BUMPER SIDE MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.

24. INSTALL FOG LIGHT COVER LH

(a) w/ Fog Light:

(1) Install the fog light cover LH with the 3 screws.

(b) w/o Fog Light:

(1) Install the fog light cover LH with the 3 screws.

25. INSTALL FOG LIGHT COVER RH

HINT:

Use the same procedure as for the LH side.

26. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

(a) Engage the guide to install the fog light assembly LH.

(b) Install the 2 screws.

27. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:

Use the same procedure as for the LH side.

28. INSTALL FRONT BUMPER EXTENSION LH

(a) Engage the claws and guide to install the front bumper extension LH.

29. INSTALL FRONT BUMPER EXTENSION RH

HINT:

Use the same procedure as for the LH side.

30. INSTALL RADIATOR GRILLE

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