Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Front Suspension / Front Lower Ball Joint / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front lower ball joint assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Front wheel alignment adjustment	Clear zero point calibration data. Perform yaw rate and acceleration sensor zero point calibration.	DTCs are stored ABS warning light illuminates Slip indicator light illuminates VSC disabled or malfunctions

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT AXLE ASSEMBLY

Click here

2. REMOVE FRONT LOWER BALL JOINT ASSEMBLY

(a) Secure the front axle assembly in a vise using aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Remove the cotter pin.

(d) Install SST to the front lower ball joint assembly as shown in the illustration.

SST: 09960-20010

09961-02050

NOTICE:

Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.).

*a	1 mm (0.0394 in.)

(e) Using SST, remove the front lower ball joint assembly from the front axle assembly as shown in the illustration.

SST: 09960-20010

09961-02010

09961-02050

*a	Center Nut
*b	Molybdenum Grease Application Area
*c	Place wrench here
*d	String
	Turn

NOTICE:

Apply molybdenum grease to the threads and end of the SST bolt.
Install SST with the center nut so that (A) and (B) shown in the illustration are parallel. Otherwise, the front lower ball joint dust cover may be damaged.
Be sure to place a wrench on the part shown in the illustration.
Do not damage the front lower ball joint dust cover.
Do not damage the steering knuckle.
Do not damage the front disc brake dust cover.

On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT FRONT LOWER BALL JOINT ASSEMBLY (a) Check for looseness. (1) Lift up the vehicle. (2) Move the front lower No. 1 suspension arm sub-assem ...

Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT LOWER BALL JOINT ASSEMBLY (a) Inspect the turning torque of the ball joint. (1) Secure the front lower ball joint assembly in a vise using alumin ...

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