Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. REMOVE WINDSHIELD OUTSIDE MOULDING LH

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2. REMOVE WINDSHIELD OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

3. REMOVE FRONT WIPER ARM HEAD CAP

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4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

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5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

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6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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7. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

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8. REMOVE RAIN SENSOR (w/ Rain Sensor)

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9. REMOVE FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense P)

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10. REMOVE MAP LIGHT ASSEMBLY

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11. REMOVE VANITY LIGHT ASSEMBLY

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12. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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13. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

14. REMOVE FRONT PILLAR GARNISH LH

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15. REMOVE FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

16. REMOVE ASSIST GRIP COVER

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17. REMOVE ASSIST GRIP SUB-ASSEMBLY

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18. REMOVE VISOR BRACKET COVER

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19. REMOVE VISOR ASSEMBLY LH (w/ Vanity Light)

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20. REMOVE VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

21. REMOVE VISOR ASSEMBLY LH (w/o Vanity Light)

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22. REMOVE VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

23. REMOVE VISOR HOLDER

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24. SEPARATE ROOF HEADLINING

(a) Slightly lower the front section of the roof headlining so that the windshield glass can be removed.

NOTICE:

Do not damage the roof headlining or vehicle interior.

HINT:

It is not necessary to completely remove the roof headlining.

25. REMOVE WINDSHIELD GLASS

(a) w/ Windshield Deicer System :

(1) Disconnect the connector of the windshield deicer.

(b) Apply protective tape to the area around the installation position of the windshield glass on the vehicle body to prevent it from being scratched.

Protective Tape

(c) Using a knife, cut off the windshield outside moulding as shown in the illustration.

*1 Windshield Glass *2 Windshield Outside Moulding *a Cut

(d) Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration. HINT: Matchmarks are not necessary if the windshield glass is not going to be reused.

*a Matchmark

(e) Pass a piano wire between the vehicle body and windshield glass from the interior.

*1 Windshield Glass Stopper *2 Front Window Inner Center Moulding *a Piano Wire

(f) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(g) Cut the adhesive by pulling the piano wire around the windshield glass.

(h) Disengage the windshield glass stoppers.

HINT:

Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

(i) Using suction cups, remove the windshield glass.

26. REMOVE WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the window glass adhesive dam. NOTICE: Be careful not to damage the windshield glass. Be sure to replace the window glass adhesive dam with a new one.

*a Back Side of Windshield Glass

27. REMOVE WINDSHIELD OUTSIDE MOULDING

(a) When reusing the windshield glass:

(1) Using a scraper, remove the windshield outside moulding. NOTICE: Be careful not to damage the windshield glass. Be sure to replace the windshield outside moulding with a new one.

*a Back Side of Windshield Glass

28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 1 windshield glass stoppers. NOTICE: Be careful not to damage the windshield glass. Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

*a Back Side of Windshield Glass

29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 2 windshield glass stoppers. NOTICE: Be careful not to damage the windshield glass. Be sure to replace the No. 2 windshield glass stoppers with new ones.

*a Back Side of Windshield Glass

30. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body. NOTICE: Be sure to replace the No. 1 windshield glass stoppers with new ones.

31. REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of a front window inner center moulding is necessary.

(a) Place matchmarks on the windshield glass at the locations indicated in the illustration.

*a Back Side of Windshield Glass *b Matchmark

(b) Using a scraper, remove the front window inner center moulding.