Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effects / Inoperative when not performed

Link

Windshield glass

Adjust forward recognition camera

  • Dynamic radar cruise control system
  • Lane departure alert system (w/ Steering Control)
  • Pre-crash safety system
  • Forward recognition camera system
  • Automatic high beam system

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. REMOVE WINDSHIELD OUTSIDE MOULDING LH

Click here

2. REMOVE WINDSHIELD OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

3. REMOVE FRONT WIPER ARM HEAD CAP

Click here

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

7. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

Click here

8. REMOVE RAIN SENSOR (w/ Rain Sensor)

Click here

9. REMOVE FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense P)

Click here

10. REMOVE MAP LIGHT ASSEMBLY

Click here

11. REMOVE VANITY LIGHT ASSEMBLY

Click here

12. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

13. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

14. REMOVE FRONT PILLAR GARNISH LH

Click here

15. REMOVE FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

16. REMOVE ASSIST GRIP COVER

Click here

17. REMOVE ASSIST GRIP SUB-ASSEMBLY

Click here

18. REMOVE VISOR BRACKET COVER

Click here

19. REMOVE VISOR ASSEMBLY LH (w/ Vanity Light)

Click here

20. REMOVE VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

21. REMOVE VISOR ASSEMBLY LH (w/o Vanity Light)

Click here

22. REMOVE VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

23. REMOVE VISOR HOLDER

Click here

24. SEPARATE ROOF HEADLINING

(a) Slightly lower the front section of the roof headlining so that the windshield glass can be removed.

NOTICE:

Do not damage the roof headlining or vehicle interior.

HINT:

It is not necessary to completely remove the roof headlining.

25. REMOVE WINDSHIELD GLASS

(a) w/ Windshield Deicer System :

(1) Disconnect the connector of the windshield deicer.

(b) Apply protective tape to the area around the installation position of the windshield glass on the vehicle body to prevent it from being scratched.

Protective Tape

(c) Using a knife, cut off the windshield outside moulding as shown in the illustration.

*1

Windshield Glass

*2

Windshield Outside Moulding

*a

Cut

(d) Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks are not necessary if the windshield glass is not going to be reused.

*a

Matchmark

(e) Pass a piano wire between the vehicle body and windshield glass from the interior.

*1

Windshield Glass Stopper

*2

Front Window Inner Center Moulding

*a

Piano Wire

(f) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(g) Cut the adhesive by pulling the piano wire around the windshield glass.

NOTICE:

  • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.
  • To prevent the instrument panel safety pad sub-assembly from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and instrument panel safety pad sub-assembly.
  • Do not damage the front window inner center moulding.

(h) Disengage the windshield glass stoppers.

*A

for 1-piece Type

*B

for 2-piece Type

*1

No. 1 Windshield Glass Stopper

*2

No. 2 Windshield Glass Stopper

NOTICE:

  • The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting the adhesive.
  • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

HINT:

Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

(i) Using suction cups, remove the windshield glass.

NOTICE:

  • Be careful not to drop the windshield glass.
  • Leave as much adhesive on the vehicle body as possible when removing the windshield glass.

26. REMOVE WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the window glass adhesive dam.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the window glass adhesive dam with a new one.

*a

Back Side of Windshield Glass

27. REMOVE WINDSHIELD OUTSIDE MOULDING

(a) When reusing the windshield glass:

(1) Using a scraper, remove the windshield outside moulding.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the windshield outside moulding with a new one.

*a

Back Side of Windshield Glass

28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

*a

Back Side of Windshield Glass

29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the No. 2 windshield glass stoppers with new ones.

*a

Back Side of Windshield Glass

30. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

NOTICE:

Be sure to replace the No. 1 windshield glass stoppers with new ones.

31. REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of a front window inner center moulding is necessary.

(a) Place matchmarks on the windshield glass at the locations indicated in the illustration.

*a

Back Side of Windshield Glass

*b

Matchmark

(b) Using a scraper, remove the front window inner center moulding.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the front window inner center moulding with a new one.
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