Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Brake (rear) / Rear Brake(for Tmmt Made) / Reassembly

REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

(a) Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.

2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

(a) Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.

3. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

Lithium Soap Base Glycol Grease

(b) Install the piston seal to the rear disc brake cylinder assembly.

NOTICE:

Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.
Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.

4. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

*1	Cylinder Boot
*2	Rear Disc Brake Piston
	Lithium Soap Base Glycol Grease

(b) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.

(d) Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

NOTICE:

Securely install the cylinder boot to the groove of the rear disc brake cylinder.

*a	Indentations

(e) Install the rear disc brake piston to the rear disc brake cylinder assembly.

NOTICE:

Install the rear disc brake cylinder LH so that its portions marked (A) fit into the indentations of the rear disc brake piston.
Do not forcibly install the rear disc brake piston into the rear disc brake cylinder assembly.

(f) Install the rear disc brake piston to the rear disc brake cylinder assembly.

(g) Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.

*1	Cylinder Boot
*2	Rear Disc Brake Cylinder Assembly
*3	Rear Disc Brake Piston

Inspection

INSPECTION PROCEDURE 1. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the rear disc brake pad lining thickness. Standard Thickness: 9.5 mm (0.374 in.) Minimum Thickne ...

Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL REAR DISC ...

Other materials:

Toyota CH-R Service Manual > Rear Brake(for Tmc Made): Inspection
INSPECTION PROCEDURE 1. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the rear disc brake pad lining thickness. Standard Thickness: 9.5 mm (0.374 in.) Minimum Thickness: 1.0 mm (0.0394 in.) If a rear disc brake pad lining thickness is less than the minimum th ...

Toyota CH-R Service Manual > Fog Light Assembly: Adjustment
ADJUSTMENT PROCEDURE 1. PREPARE VEHICLE FOR FOG LIGHT AIM ADJUSTMENT (a) Prepare the vehicle: Ensure that there is no damage or deformation to the vehicle body around the fog lights. Fill the fuel tank. Make sure that the oil is filled to the specified level. Make sure tha ...

Toyota CH-R Service Manual: Reassembly

Inspection

Installation

Other materials:

Toyota CH-R Owners Manual

Toyota CH-R Service Manual