Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

(a) Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.

2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

(a) Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.

3. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

Lithium Soap Base Glycol Grease

(b) Install the piston seal to the rear disc brake cylinder assembly.

4. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

*1	Cylinder Boot
*2	Rear Disc Brake Piston
	Lithium Soap Base Glycol Grease

(b) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.

(c) Install the cylinder boot to the rear disc brake piston.

(d) Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder. NOTICE: Securely install the cylinder boot to the groove of the rear disc brake cylinder.

*a Indentations

(e) Install the rear disc brake piston to the rear disc brake cylinder assembly.

(f) Install the rear disc brake piston to the rear disc brake cylinder assembly.

(g) Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.

*1 Cylinder Boot *2 Rear Disc Brake Cylinder Assembly *3 Rear Disc Brake Piston